Complete Parts Solution

Bus Parts Inventory Management & Automated Reordering

Eliminate stockouts and overstocking with real-time inventory visibility. Track every part from purchase to usage with barcode scanning, automated low-stock alerts, and seamless usage reporting. Optimize your inventory levels and reduce carrying costs by 25%.

25%

Cost Reduction

98%

Parts Available

15hrs

Weekly Saved

100%

Accuracy
Parts Inventory
Parts Category
3,847
Total SKUs
3,768
In Stock
47
Low Stock
32
Out of Stock
In Stock Low Stock Critical
Engine Oil Filter SKU: 1R-1808
124 pcs
Brake Pads (Front) SKU: BP-4521-F
8 pcs
Air Filter Element SKU: AF-2847
0 pcs

Simple Process

How Parts Inventory Works

1

Add Parts

Add parts individually or bulk upload via Excel. Set categories, locations, and reorder points.

2

Track Inventory

Monitor stock levels in real-time. Color-coded alerts show which parts need attention.

3

Optimize Costs

Analyze usage, reduce waste, and automate reordering to cut inventory costs by 25%.

Parts Inventory
98% In Stock
Add Parts Item Bulk Upload
Action
Parts
Quantity
Action
075691003494 Pin 075691003494
97 Piece
Action
0120815015 AFDICHTRING AFTAPPLUG 0120815015
5 Piece
Action
0120302573 CENTRIFUGAL OIL FILTER 0120302573
2 Piece
Action
0120302481 FILTER CARTRIDGE 0120302481
45 Piece

Parts List Management

Advanced Parts List with Color-Coded Stock Status

Manage your entire bus parts inventory with powerful search, filtering, and quick actions. Color-coded indicators instantly show stock levels so you never miss a critical shortage.

Stock Level Color Codes:
 
Green - In Stock Above minimum level
 
Orange - Low Stock Near reorder point
 
Red - Critical Below minimum/Out
Add Parts

Add parts individually with all details

Bulk Upload

Import thousands via Excel/CSV

Advanced Search

Find parts by SKU, name, category

Quick Actions

Issue, transfer, edit in one click

Parts Transfer History
Parts Parts Transfer History
Transfer Date Parts Qty Site From Site To
13-Jan-2026 Oil Filter HD 24 Main Depot North Shop
12-Jan-2026 Brake Pads 12 Main Depot South Shop
11-Jan-2026 Air Filter 36 North Shop Main Depot
10-Jan-2026 Fuel Filter 18 Main Depot Mobile Unit

Parts Transfer

Track Every Parts Movement Between Sites

Transfer parts between bus depots, maintenance shops, and mobile units with complete audit trails. Automatic inventory updates at source and destination ensure accurate stock levels.

Complete Audit Trail

Who, what, when, where for every transfer

Auto Stock Updates

Instant updates at both locations

Emergency Transfers

Priority handling for urgent parts

Approval Workflow

Manager approval for transfers

Parts Categories
Add Category
Engine Components
847
├ Oil Filters 124
├ Air Filters 98
└ Belts & Hoses 156
Brake System
524
12 items below reorder
Electrical
412
Suspension & Steering
368
HVAC & Climate
245

Parts Categories

Organize Parts with Custom Categories

Create custom categories and subcategories to organize your bus parts inventory. Track usage patterns, set category-specific reorder rules, and assign shelf locations for easy retrieval.

Custom Categories

Create unlimited categories & subcategories

Usage Tracking

Track consumption by category

Shelf Locations

Assign locations for easy finding

Category Rules

Set reorder rules per category

Critical Parts Alert
37 Items
Low Stock
12V 180Ah Battery
SKU: BAT-12V180
4
Current
Min: 10 Days: 12 Reorder
Near Min
Hydraulic Filter
SKU: 7311100018
120
In Stock
Reorder: 150 Days: 25 Review
12
Low
8
Near Min
17
Good

Smart Alerts

Never Run Out of Critical Parts

Mark essential parts as CRITICAL for priority alerts and expedited ordering. Monitor stock levels with automated notifications and days-until-stockout calculations.

Priority Tracking

Mark critical items for priority alerts

Auto Alerts

Email/SMS when stock is low

Days Calculation

Know when you'll run out

Auto Reordering

Generate POs automatically

5 Locations
All Active
Main Bus Depot
Primary
SKUs 2,847
In Stock 98%
Value $324K
North Maint. Shop
Active
Parts 847
In Stock 94%
Value $87K
South Maint. Shop
Low Stock
18 parts below min
Mobile Units (3)
Mobile
Parts 248
Avg Stock 91%
Value $18K

Multi-Site Management

Manage Parts Across All Bus Depots

Track parts inventory across unlimited locations including main depots, maintenance shops, and mobile service units. Real-time stock levels and automatic distribution optimization.

Unlimited Locations

Depots, shops, mobile units

Real-Time Levels

Live stock at every site

Inter-Site Transfers

Move parts between locations

Mobile Unit Tracking

Track service truck inventory

Parts Scanner
Position barcode
Oil Filter HD
Available: 124 Bay: A-3
Issue Part
Scanner Inventory History

Mobile Access

Barcode Scanning & Mobile Inventory

Scan parts with your mobile device for receiving, issuing, and counting. Reduce counting time by 80% and eliminate manual entry errors with instant barcode lookup.

Camera Scanning

Scan with device camera

Instant Lookup

See stock, location, price

Mobile Issue

Issue parts to work orders

Offline Mode

Works without internet

Bulk Import Tool
Excel/CSV

Drop Excel file here

Select File .xlsx, .xls, .csv (Max 10MB)
parts_upload_jan.xlsx 847 parts • 2.4 MB
Import 847 Parts
Parts Update

Bulk Import

Import Thousands of Parts via Excel

Upload your entire parts inventory from Excel or CSV files. The system validates all data before import and shows errors for correction. Import thousands of parts in minutes.

Excel & CSV

Support .xlsx, .xls, .csv files

Data Validation

Validate before import

Column Mapping

Map your columns to fields

Bulk Updates

Update existing parts in bulk

Parts Analytics
Q1 2026
PARTS SPEND

$284K

18%
TURNOVER

4.8x

22%
Top Parts by Usage
Oil Filter HD 847
Air Filter 624
Brake Pads 412
Spending by Category
$87K Engine (31%) $64K Brake (23%) $53K Electrical (19%) $43K Suspension (15%)

Analytics & Reports

Parts Usage Analytics & Cost Reports

Analyze consumption, costs, and trends across your bus fleet. Identify fast vs slow-moving parts, forecast future needs, and export reports to Excel for further analysis.

Usage Tracking

Track consumption by part/category

Cost Analysis

Spending trends and insights

Turnover Rates

Identify fast/slow movers

Excel Export

Export reports anytime

Complete Solution

Everything You Need for Parts Management

Comprehensive tools designed specifically for bus fleet parts and inventory operations

Real-Time Tracking

Live inventory levels across all locations with instant updates from transactions.

Smart Categories

Organize with custom categories, subcategories, and tags for easy navigation.

Automated Alerts

Low stock, reorder point, and critical part notifications keep you informed.

Barcode Scanning

Mobile scanning for receiving, issuing, counting, and transfers.

Transfer Tracking

Complete audit trail of parts movement between locations and vehicles.

Bulk Import

Upload thousands of parts via Excel with data validation and error checking.

Multi-Location

Manage inventory across unlimited depots, shops, and mobile units.

Usage Analytics

Track consumption patterns, costs, and trends for better decisions.

Auto Reordering

Automated purchase order generation when stock reaches minimum levels.

Advanced Search

Find parts instantly by number, name, category, bus, or custom fields.

Complete History

Full transaction history for every part with user tracking and timestamps.

Mobile Access

Check inventory, issue parts, and conduct counts from any mobile device.

Proven Results

Success Stories & Results

Metro Transit Reduces Parts Costs by 28% Across 5 Depots

$320K

Annual Savings

85%

Time Saved

98%

Parts Available

765%

Year 1 ROI
187
Buses
5
Depots
8,400+
Parts SKUs

"The bulk Excel import saved us weeks of data entry. Within a month, we could see which parts were sitting unused while being emergency-ordered elsewhere. The mobile scanning was a game-changer for our inventory counts."

PW
Patricia Williams
Director of Fleet Operations

"We reduced our inventory value by 28% while improving parts availability from 72% to 98%. The color-coded stock alerts make it easy to see what needs attention at a glance."

MJ
Michael Johnson
Parts Manager

FAQS

Parts Inventory FAQ

Download our Excel template with all required fields (part number, description, quantity, cost, category, etc.). Fill in your parts data, then upload the file. The system validates all data before import and shows any errors for correction. You can import thousands of parts in minutes. For initial setup, we provide assistance to ensure smooth data migration from your existing system.

Reorder points can be set manually or calculated automatically based on average usage rate, lead time, and safety stock levels. The system analyzes historical consumption patterns and recommends optimal reorder quantities. You receive alerts when stock falls below reorder points, with options to generate purchase orders automatically.

Yes, technicians use the mobile app to search parts, check availability, and submit requests linked to work orders. Parts counter staff receives notifications, picks parts, and issues them with barcode scanning. System tracks who used which parts on which bus for complete accountability. Technicians can also reserve parts for upcoming jobs to ensure availability when needed.

Comprehensive reporting includes inventory valuation, stock levels by location, usage reports, low stock alerts, obsolete inventory, turnover rates, cost analysis by category, vendor performance, parts usage by bus, transfer history, and custom reports. All reports can be scheduled for automatic delivery, exported to Excel, or accessed via real-time dashboards.

Most transit agencies see immediate savings from eliminating emergency parts orders and reducing inventory shrinkage. Within 30 days, accurate stock levels prevent over-ordering and optimize working capital. By 90 days, usage analytics identify slow-moving parts and optimize reorder points. The average fleet achieves full ROI within 4-6 months and maintains 20-30% annual cost reduction.

Transform Your Bus Parts Management Today

Join hundreds of transit agencies using Bus CMMS to reduce parts costs, improve availability, and streamline inventory operations

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