India's 3rd largest bus manufacturer globally with over 890+ service touchpoints nationwide. 70 million passengers daily depend on Ashok Leyland buses including Viking, Lynx, Cheetah, and Switch EiV electric platforms. The 100-hour PM is the backbone of fleet reliability for these workhorses running demanding urban routes.
100-Hour PM: System-by-System Breakdown
The Ashok Leyland 100-hour service is designed for the H-series engine platform. Here's your complete inspection roadmap for Viking, Lynx, and Cheetah models.
CMMS Advantage for Ashok Leyland Fleets
With 890+ service touchpoints and 200+ parts distributors, Ashok Leyland has built India's largest support network. CMMS software connects your fleet to this ecosystem digitally.
Hour-Meter Triggers
Auto-generate PMs at exactly 100 engine hours. Sync with GPS telematics or manual odometer entries.
Model-Specific Workflows
Viking 6-cylinder, Lynx 4-cylinder, Switch EiV electriceach gets the right checklist automatically.
Parts Integration
Link genuine Ashok Leyland parts to service tasks. Know what's needed before the bus enters the bay.
RTO Compliance Records
Timestamped inspection records for fitness certificates, transport authority audits, and warranty claims.
AI Maintenance Signals
Machine learning spots patterns—which buses need priority, which components are failing early.
PM by Model: Viking vs Lynx vs Electric
Each Ashok Leyland platform has unique PM requirements. Your CMMS should apply the right checklist automatically based on vehicle type.
Viking
H-series 6-cyl • 5.76L • 147 kW
Lynx
H-series 4-cyl • 110 kW
Switch EiV12
650V Architecture • 200+ km range
Go Live in 5 Days
Getting your Ashok Leyland fleet onto CMMS-tracked maintenance is faster than you think. Here's the typical timeline:
Fleet Import
Add vehicles with registration numbers, hours, history
Configure PMs
Set 100-hour triggers, assign model templates
Connect Data
Link telematics or set up manual entry workflow
Train Team
30-min mobile app training for technicians
Go Live
Start with one depot, expand fleet-wide
Ready to standardize your PM program? Schedule a demo and see the workflow in action.
Start Your Ashok Leyland PM Program Today
Join operators running 95%+ fleet availability with CMMS-driven maintenance
Frequently Asked Questions
What's included in an Ashok Leyland 100-hour PM?
The 100-hour service covers engine/powertrain (H-series diesel), brakes, steering, suspension, transmission, electrical systems, HVAC, tires, and body/safety items. For Viking models, this includes 45+ inspection points. Electric variants have a modified checklist focusing on battery diagnostics and thermal management.
How long does a 100-hour PM take?
Typical completion time is 60-75 minutes for Lynx 4-cylinder models and 70-90 minutes for Viking 6-cylinder variants. Electric buses take 45-55 minutes due to fewer fluid checks. CMMS digital checklists help technicians work more efficiently.
Can CMMS handle different Ashok Leyland models?
Yes. Modern CMMS platforms support multiple vehicle types with model-specific templates. You can manage Viking, Lynx, Cheetah, and electric buses from a single interface while maintaining appropriate checklists for each variant.
How does the warranty align with PM schedules?
Ashok Leyland offers 3-year/3-lakh km warranties on most models. Maintaining documented PM records through CMMS protects your warranty claims by proving scheduled maintenance was performed on time with proper procedures.
What compliance records does CMMS provide?
Every completed PM generates timestamped records including technician name, inspection results, parts used, and completion time. These records satisfy RTO fitness requirements and transport authority audits with exportable reports.
